Process Engineer

Title: Process Engineer – Injection Molding Status: Full-Time Location: Toronto, ON (North York, Downsview Region) Shift: Day-Shift Job Summary: We are seeking an experienced Process Engineer with a strong background in plastics manufacturing and injection molding operations. This role is responsible for improving manufacturing processes, supporting production efficiency, troubleshooting molding issues, and driving continuous quality improvements within a fast-paced manufacturing environment. The ideal candidate is hands-on, technically skilled, and comfortable working directly on the production floor to resolve process and tooling challenges. Key Responsibilities: • Lead process improvement initiatives to enhance quality, efficiency, and uptime within injection molding operations • Collaborate with engineering, quality, maintenance, and production teams during new product launches and mold trials • Troubleshoot molding defects and implement corrective actions involving machine settings, tooling modifications, and process adjustments • Optimize machine parameters and establish stable processing conditions for both new and existing programs • Develop and maintain process documentation, setup sheets, preventive maintenance records, and process control procedures • Coordinate mold trials, monitor tooling performance, and follow up on mold repairs and engineering changes • Provide technical support and training to setup technicians, maintenance personnel, and production staff in areas such as automation, robotics, and process optimization • Participate in selecting and implementing new equipment and automation technologies to improve plant performance • Support root cause investigations related to quality concerns, process failures, and equipment issues using structured problem-solving methodologies • Utilize quality systems and manufacturing standards, including IATF 16949 methodologies and continuous improvement practices • Assist with automation programming and integration of robotic systems within manufacturing processes • Review tooling designs and provide recommendations to improve manufacturability and production performance • Coordinate sample manufacturing and testing activities in partnership with product engineering teams • Maintain accurate records related to tooling inventory, quality approvals, and maintenance schedules • Support installation, testing, operation, and repair activities for injection molding equipment • Participate in cross-functional product development and stage-gate project activities • Prepare technical reports documenting development work, process trials, and validation results • Promote workplace safety standards and maintain organized work areas using 5S principles Required Qualifications: • Minimum 5 years of experience in plastics manufacturing • Minimum 3 years of hands-on injection molding process experience • Strong knowledge of plastic materials and molding processes • Experience troubleshooting mold defects and implementing corrective process or tooling changes • Ability to review tool drawings and recommend design improvements • Strong understanding of injection molding equipment, tooling, robotics, and automation systems • Experience with process control methodologies and quality systems • Knowledge of SPC tools and statistical analysis techniques including control charts, Pareto analysis, and capability studies • Strong communication and problem-solving skills • Comfortable working in a hands-on manufacturing environment Preferred Qualifications: • Degree in Electronics Engineering, Chemical Engineering, Mechanical Engineering, or related field • Experience with robotic programming and automation integration • Familiarity with IATF 16949 standards and automotive manufacturing practices • Experience using structured problem-solving tools such as 8D, DOE, ATS, and time studies • Strong technical understanding of hydraulics, pneumatics, tooling, dies, jigs, and gauges Key Skills Required: • Injection Molding Process Optimization • Plastics Manufacturing Expertise • Root Cause Analysis & Troubleshooting • Tooling & Mold Evaluation • Automation & Robotics Integration • Continuous Improvement Methodologies • Quality & SPC Analysis

The Process Engineer will lead process improvement initiatives and collaborate with various teams during new product launches and mold trials. They will also troubleshoot molding defects and optimize machine parameters to enhance production efficiency.

Candidates must have a minimum of 5 years of experience in plastics manufacturing and at least 3 years of hands-on injection molding process experience. Strong knowledge of plastic materials, molding processes, and troubleshooting techniques is essential.

Relevées dans la description du poste. Confirmez les exigences importantes ci-dessus.

• Injection Molding Process Optimization
• Plastics Manufacturing Expertise
• Root Cause Analysis & Troubleshooting
• Tooling & Mold Evaluation
• Automation & Robotics Integration
• Continuous Improvement Methodologies
• Quality & SPC Analysis

• Engineering
• Manufacturing

Formation minimale

Baccalauréat

Expérience minimale

5+ ans

Postuler avant le

13 août 2026

Langue de l’offre

anglais

Heures de travail

40 heures par semaine

Niveau d’expérience

Not Applicable

Mode de candidature

La candidature directe est offerte